Finished red oak kitchen floor after dishwasher leak repair and custom olive brown hardwax oil refinishing in Matthews Farm Clayton NC
Repair

Dishwasher Leak Repair and Refinishing, Matthews Farm

A dishwasher leak had been silently rotting the subfloor and destroying the hardwood underneath a Clayton kitchen for years. We demoed the damaged boards and subfloor, rebuilt the section, and laced in new red oak with glue and nail. Sanded the entire floor and finished with a custom-blended hardwax oil that produced an olive brown color with a velvet matte surface.

Location

Matthews Farm, Clayton, NC

Service

Hardwood Floor Repair + Refinishing

Species

Red Oak

Finish

Custom hardwax oil blend, olive brown, velvet matte

Completed

2025

The Challenge

Dishwasher leaks are one of the most damaging things that can happen to a hardwood floor because they happen slowly and out of sight. By the time the floor shows signs of damage, the subfloor underneath has typically been saturated for months or longer. Here the rot had worked through the hardwood and into the plywood below. The damaged section had to come out completely before any repair could begin. The bigger challenge was the finish: the existing red oak throughout the rest of the kitchen had aged and patinated in a way that a standard stain would not match. The homeowners also wanted a color and sheen that was unlike anything a standard finish catalog would produce.

What We Did

We tore out the damaged hardwood and the rotted plywood below it, rebuilt the subfloor section, and laced in new red oak using full glue and nail. On a repair like this, glue is not optional. It locks out any movement between new and old wood that would eventually show as a visible seam or squeak. Once the new boards were down and cured, we sanded the entire kitchen floor as one surface, blending old and new. The finish is a custom blend of hardwax oil products, applied by hand to achieve an olive brown color that does not exist off the shelf. Water popping before finish opened the grain across both old and new boards evenly. The result is a velvet matte surface with a color that reads warm and earthy. You cannot identify where the repair starts.

Before

Rotted hardwood floor being demolished in Matthews Farm Clayton NC kitchen after dishwasher leak, damaged black boards and subfloor visible
Demo underway. The hardwood had been absorbing moisture from the dishwasher leak for long enough that the boards had turned black and become structurally compromised. Everything in the affected area had to come out, including the subfloor below.

During

New plywood subfloor repair patched in and new red oak boards beginning installation in Matthews Farm Clayton NC kitchen
New plywood subfloor patched in where the rot was removed, new red oak boards going down. The repair section has to be rebuilt from the structure up before any finish work can begin.
Glue and nail installation of new red oak boards under dishwasher area in Matthews Farm Clayton NC kitchen repair
Adhesive spread and boards going in with glue and nail at the dishwasher area. Full glue and nail on a repair locks out any movement between the new and existing wood that would otherwise open as a visible seam over time.
Buffer sanding repaired and existing red oak floor as one surface in Matthews Farm Clayton NC kitchen before finish
Buffer sanding the entire kitchen floor as one continuous surface. Sanding old and new together is what makes the repair disappear. If you sand them separately, the seam shows.
Custom olive brown hardwax oil blend being applied to red oak kitchen floor in Matthews Farm Clayton NC, wet finish line visible
The custom hardwax oil blend going down. The olive brown color reads vivid when wet. This tone does not exist in any standard finish catalog. It was blended specifically for this floor and this room.

After

Finished red oak kitchen floor after repair and custom olive brown hardwax oil finish in Matthews Farm Clayton NC, dishwasher reinstalled
The finished floor with the dishwasher back in place. The repair area is completely integrated. Custom olive brown hardwax oil, velvet matte finish. The floor looks intentional, not patched.
Finished custom olive brown hardwax oil red oak floor in Matthews Farm Clayton NC kitchen looking toward doorway
Looking toward the doorway after. The olive brown reads warm and grounded. The velvet matte sheen has no reflective build-up, just the surface of the wood.
Full kitchen view of finished red oak floor with custom olive brown hardwax oil blend in Matthews Farm Clayton NC
The full kitchen floor. Old boards and new boards, sanded and finished as one. The custom blend gives the entire floor a consistent color and character that reads like it has always been this way.

Products Used on This Project

Custom hardwax oil blendSubfloor repair (plywood)Primatech cleat nailer

Ready to Start Your Project?

Every project starts with a free in-home consultation. We come to you, assess the floor, and give you a written estimate before any work begins.

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